I used a Belt Sander 3'' with 36 grit paper. Four years ago, our modest home in suburban upstate New York was devouring heating oil, killing the family living budget. Our barrel was in need of some major TLC as it had been stored in an old, musty barn for quite some time. (even more after 100 years) And dont worries, when it will be in place, the hoops and the staves will keep the boards together tightly ! I wish some of it showed up better, but hey! If you would like to feature a project, please clearly link to My Repurposed Life, not using more than two photographs. Be sure it’s positioned properly by spot-checking it with both lid pieces in place. When the lid is closed, you’ll want to have an even surface. A good practice will be to prepare yourself by aligning all the staves in order first ... so you wont need to search for it ! The hole should be centered in the very front/top of the barrel, just ahead of where the lip of the barrel meets the barrel’s top. My Repurposed Life is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com, This Site is affiliated with CMI Marketing, Inc., d/b/a CafeMedia (“CafeMedia”) for the purposes of placing advertising on the Site, and CafeMedia will collect and use certain data for advertising purposes. To clarify, this hole should be perpendicular to the barrel top’s wood slats so that later on you can construct a proper hinge. Axes can make all the difference in the world if you find yourself in... by Real World Survivor Editor / The staves dry out and shrink. Swedish Preppers: Why Is the Govt Encouraging Its Citizens to Prep? Next, give it a final lick with 300-grit paper. Now, use scrap wood to cleat together each of the lid halves. Originally priced at $20 this whiskey barrel lid was a steal at $4. Repairs had to be made, and poly helped bring out the design. Again, no special trick ... Use you imagination and custom tool if needed ... you'll maybe need to loose top hoops to put it in place. This size will allow you to make decent contact with the inside curve of the barrel. I have read the Terms of Use, Privacy Policy, and Cookie Policy, and I hereby agree to those terms. At this point, I had the confirmation that the hoops were now to big for the barel diameter. Turns out we both underestimated things—our “rustic” wine barrel maxes out at eight bags! I applied the sealer with a cheap chip brush . White is easiest to see in a dark barrel. We use cookies to ensure that we give you the best experience on our website. Thanks for the comments, 1 year ago We used a Minwax stain that matched the fireplace mantle my husband made shortly after we installed our wood pellet insert stove. Polyurethane stinks, but it sure gives the repurposed furniture and wood projects a nice, finished look. There are several ways to restore an old wooden barrel. He thought its “rustiness” would suit my taste. It's rare that I use welding machine so I enjoy the task. Position it where it looks right, so that the saw line and the elevation of the lid properly align. I’d heard just about enough of his complaining about bringing the bags upstairs so I told him I’d scour our local flea markets and yard sales for some sort of storage bin—one that would look nice to keep in our living room. On the other hand, in the case of a barrel, it is very important to mark each parts well to be sure it will be place back at the right location. Picture Frame Ideas for Home Decor and More, Projects for Children | Repurposed beds & Cribs, Repurposed Furniture Old Dresser Ideas and Makeovers, HomeRight Digital Temperature Heat Gun Ideas and GIVEAWAY, www.cafemedia.com/publisher-advertising-privacy-policy. Once it started to expand you might have been able to fill the barrel with water. FINISHING TOUCHES: After the barrel is completely dried, you’re ready to attach the second half of the lid using some decorative hinges. Share it with us! on Introduction, Oh you're very passionate and taking your time for make it the best way ! it’s old! I wonder what the vendor will think when it lands back at Vendors’ Village? Using the white chalk line as your guide, brad nail each block so that the top of the piece of wood is right on the top of the line. I love how you revived yours Gail. I think less resizing of the hoops would have been necessary if the barrel could have been soaked in water. Once the round is completed, insert the 3rd hoops gently. Please seek the assistance of a professional if you have any queries before undertaking your DIY task. Remove the 2 first hoop and insert the top board. It takes a light amount of jiggling to make the dowels come loose. To figure out where the shelf should be screwed, use one half of the lid as a gauge. Hope you enjoy the restoration and wish it will inspired you :-D. Did you make this project? I've added a glass over the top board since the barrel will be used as a side table in my house. This will ensure the lid slats won’t come apart over time. - Again, remove the hoops and somewhere somehow, everthing should fall a part ! MAKE A SHELF: The next step is to build a small shelf around the top of the barrel—something that will give the hinged lid a platform to sit on. My husband recommended we restore a metal 55-gallon drum, maybe paint it to look like a country quilt. The owner of this site cannot be held liable for damage, by following the instructions laid out within this site or on any of the sites linked to this site. We worked in our garage for the entire project—doors wide open!) Once upside down, it's time to insert the bottom board before the staves are getting to tight. Surely I  didn’t pay that for this barrel lid.

1 year ago Subscription is available in print and digital editions here. “Huh,” I thought, “this guy’s onto something.” That’s when I pictured an old whiskey or wine barrel. So inspiring, Great walkthrough! Disassembly can be considered an easy step ... and it's true! Sorry, your blog cannot share posts by email. I reduced the circumference from 1 1/2 in. Aren’t you loving how it turned out? The pieces of the barrel lid were taped with duct tape. After you’re done staining the outside of the barrel and the lid pieces, you’re ready to polyurethane the pieces. ... sneak right-clicking the top of the barrel should remove the lid. I've aligned all the weld so it's will be easier to hide them by placing that barrel face against the wall. LID PREP: Remove the lid and then separate it into two equal halves. The barrel lid needed a good cleaning, but I also knew that by dampening the wood, I would see how the burnt emblem would look after sealing it. on each hoops ... (Before welding, I've done some dry fit). I looked back at my recent finds post to see the real deal. - First, take off all the small nails from the hoops (around 3 by hoops), - Remove the top hoops (Chimes) by giving small strokes with an hammer, continue by removing the second one. You’ll put the hinges onto the two lid pieces after you’re done finishing the barrel with stain and polyurethane. A thrift store find for only $4, this whiskey barrel lid makeover was an easy and quick redo. Take in hand the second hoops and start by fixing with a clamp the first staves on it. ohhh, that would be awesome Angie! After sanding, use a tack cloth to blot excess saw dust. Naturally, I would have preferred painting the hoops once disassembled, but I was sure I would have a lot of adjustments to make on them when reassembling, so that's why I decided to paint them once the barrel assembled. LID PREP: Remove the lid and then separate it into two equal halves. To learn more about CafeMedia’s data usage, click here: www.cafemedia.com/publisher-advertising-privacy-policy. on Step 10. Check another project off the list! DRILLING DETAILS: Bust out the electric drill and, using a 1-inch wood bit, drill a hole on top of the barrel. I wish I wouldn’t put stuff off for so long. We picked up some inexpensive hinges and a matching handle for less than $5. I used Minwax Polycrylic to seal, protect and darken the lettering on the whiskey lid.

Thank you for sharing :), I appreciate your comment thank you ! Either the bins were too expensive, too ugly or they simply wouldn’t fit more than a couple of those 40-pound bags. My dad worked there when I was a kid, but I haven’t had any luck yet. Click to share on Facebook (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on Pinterest (Opens in new window), Click to email this to a friend (Opens in new window), Carbon Express X-Force 350 Crossbow Is The Weapon You Need, The Best Bug Out Guns and Tips for When You’re Forced to Leave Home, Survival Cartridges: Versatile Ammo For Your Bug Out Arsenal, Forging Real Beaver Traps for Trapper Reenactors, The Helle Kletten Has 87 Years of Nordic Design in Its New Pocket Knife, The New Leatherman FREE Revolutionizes the Multitool Industry, Comprehensive Bug Out Bag List of Gear and Supplies, 5 Ways to Protect Yourself from Waterborne Parasites This Summer, 10 Summer Gardening Tips to Get the Most Out of Your Bounty, DIY Bidet: How to Make Your Own Bidet When Toilet Paper Is No More, Why Farming and Your Other Talents Are Important Fighting Coronavirus, VIDEO: Man Lives in His DIY Survival Cabin For a Year. So glad you left the lovely lettering and just made it look better.

It was very weathered and definitely needed some TLC. As I got it out to work on it recently, I saw the $20 price tag and thought “huh”? I hope you’ll enjoy the journey and pick up a few tools along the way… literally! Now, use scrap wood to cleat together each of the lid halves. . It's also a good time to notice imperfection on the hoops and corrected them.

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